Polyurethane Rigid Foam (PUR) is a high-performance, closed-cell insulation material widely used in cold storage, cold-chain logistics, industrial refrigeration, and other low-temperature insulation applications. Its excellent thermal insulation, structural stability, and adaptability make it the material of choice for modern insulation projects.
Its core advantages include:
1. Outstanding Thermal Insulation
Low Thermal Conductivity: PUR exhibits thermal conductivity as low as 0.018–0.024 W/(m·K), making it one of the most effective insulation materials currently available. This reduces energy loss and lowers operational costs. High Closed-Cell Content (≥90%): The closed-cell structure blocks air convection, enhances moisture resistance, and prevents performance degradation due to water vapor infiltration.
Enhancement: The use of high-purity Cyclopentane, Isopentane, or n-Pentane as blowing agents ensures that the foam maintains its low thermal conductivity and closed-cell integrity over time, directly contributing to superior insulation efficiency.
2. Structural Strength and Durability
Compressive Strength and Deformation Resistance: With densities typically ranging from 35–60 kg/m³ and compressive strengths of 150–300 kPa, PUR can support internal racks, equipment, and transport loads. Dimensional Stability: Maintains its volume across extreme temperatures (-50°C to +100°C) with minimal shrinkage or cracking, ensuring long-term reliability.
Enhancement: The controlled purity of pentane-based blowing agents (<2 ppm sulfur, <50 ppm moisture) prevents defects during production and guarantees that the foam retains its strength and dimensional stability throughout its lifecycle.
3. Easy Installation and Adaptability
On-Site Spraying / Pouring: PUR can be applied seamlessly onto walls, roofs, or cavities, eliminating thermal bridges and providing a continuous insulation layer. Compatibility with Multiple Substrates: Bonds firmly to concrete, metal sheets, and composite panels, making it ideal for complex cold storage structures.
Enhancement: Using optimized pentane blends ensures uniform foam expansion and adhesion, improving application efficiency and minimizing material waste.
4. Environmental Friendliness and Safety
Low Global Warming Potential (GWP): Modern PUR systems employ environmentally friendly blowing agents such as Cyclopentane, Isopentane, or water-based formulations, reducing environmental impact. Fire Safety: With proper flame retardants, PUR can achieve B1-class flame resistance (GB 8624-2012), meeting stringent cold storage fire standards.
Enhancement: Our high-purity pentane products are fully compliant with international environmental regulations, providing a sustainable and safe option for manufacturers aiming to meet both GWP and fire safety requirements.
5. Economic Advantages
Although initial costs may be higher than traditional materials like EPS or rock wool, PUR’s long lifespan (20+ years) and energy-saving properties significantly reduce operating costs.
Enhancement: By selecting our reliable pentane blowing agents, manufacturers can achieve consistent foam quality and maximize energy efficiency, enhancing ROI over the lifetime of the insulation system.
Application Considerations
Controlled Installation Environment: Surfaces must be dry and clean; recommended temperature is 15–35°C with humidity below 85%. Insulation Thickness Design: Determined by the target cold storage temperature (e.g., -18°C for refrigeration or -60°C for ultra-low temperature). Typical PUR layers range from 50–150 mm. Safety Protection: Workers must wear protective gear to avoid exposure to uncured chemicals.
Enhancement: Using high-purity pentane ensures predictable foam behavior even under varying environmental conditions, reducing installation risk and ensuring design specifications are met.
Why Pentane-Based Blowing Agents Are Critical
The superior performance of PUR depends directly on the quality of the blowing agent. Our Cyclopentane, Isopentane, and n-Pentane products offer:
Purity Control: Low sulfur (<2 ppm) and low moisture (<50 ppm) for defect-free foam. Processing Stability: Uniform cell structure for optimal insulation and mechanical strength. Versatility: Suitable for a wide range of applications including cold storage, refrigerated trucks, and PIR/PUR panels. Environmental Compliance: Non-ozone-depleting, low GWP, aligned with global regulations.
Conclusion
Polyurethane Rigid Foam remains the top choice for modern cold storage insulation, offering unparalleled thermal performance, durability, and adaptability. High-purity pentane-based blowing agents are essential to fully realize these benefits, ensuring:
Maximum thermal insulation efficiency Consistent structural integrity Reliable production and long-term performance Compliance with environmental and fire safety standards
By choosing our products, manufacturers can deliver high-quality, energy-efficient, and environmentally responsible insulation solutions, ensuring optimal performance for decades.