Tag hydrogen analyzer

Hydrotreating reactor with online H₂S and hydrogen analyzers, illustrating the controlled sulfiding process with DMDS or DTBPS under precise temperature and hydrogen conditions.

How is the sulfiding process monitored?

How is the sulfiding process monitored?

A controlled sulfiding procedure includes:

  1. Drying the catalyst bed (200–250°F).
  2. Wetting with clean straight-run feed.
  3. Injecting DMDS or DTBPS at 450–500°F in hydrogen-rich atmosphere.
  4. Monitoring H₂S concentration to detect catalyst activation (“breakthrough”).
  5. Holding temperature (600–660°F) until sulfiding is complete.

Modern refineries use online H₂S and hydrogen analyzers to ensure precision and safety throughout the process.

Refinery control room with online H₂S and hydrogen analyzers displaying real-time data from a hydrotreating reactor during catalyst sulfiding.

How is the sulfiding process monitored?

How is the sulfiding process monitored?

Modern refineries use online H₂S and hydrogen analyzers to monitor sulfiding progress. The process involves:

  1. Drying and wetting the catalyst bed.
  2. Gradually heating the reactor while introducing the sulfiding agent.
  3. Tracking H₂S concentration in the effluent gas to detect breakthrough — the point at which the catalyst becomes fully sulfided.
  4. Holding at a final temperature (typically 600–660°F) until completion.