In EPS manufacturing, the blowing‑agent blend directly determines bead expansion behavior, density stability, and final block quality. One of the most common operational questions is whether Isopentane can be blended with n‑Pentane — and what ratio delivers the best results.

Short answer: Yes. Isopentane and n‑Pentane are frequently blended for EPS, typically in 80/20, 75/25, or 70/30 ratios depending on seasonal conditions and density targets.

Why EPS Producers Blend Isopentane and n‑Pentane

The blend works because the two hydrocarbons have complementary boiling points:

• Isopentane — lower boiling point Provides early vapor pressure and faster initial bead expansion. Ideal for warm climates or when rapid pre‑expansion is required.
• n‑Pentane — higher boiling point Offers controlled, sustained expansion, helping maintain bead integrity and preventing over‑expansion.

Together, they create a stable, predictable pre‑expansion window, giving EPS producers tighter control over:

• Bead density
• Cell structure
• Fusion quality
• Cycle time consistency

This is why most EPS plants adjust ratios seasonally:

• 80/20 blend — summer, high ambient temperatures
• 75/25 blend — balanced all‑season performance
• 70/30 blend — cooler seasons, tighter density control

Risks of Improper Blending

Incorrect ratios or poorly mixed pentane can cause serious production issues:

• Bead collapse from excessive vapor pressure
• Poor surface finish due to uneven cell formation
• Density inconsistency across batches
• Longer cycle times caused by unstable expansion curves

Even small ratio deviations can shift the expansion profile enough to affect block quality.

Why Many EPS Plants Prefer Pre‑Blended Pentane

To eliminate variability, many manufacturers rely on pre‑blended pentane mixes produced under controlled conditions. This ensures:

• Accurate ratio consistency
• Tight boiling‑range control
• Low oxygen and CO₂ content
• Uniform expansion behavior across batches

Our Pentane Solutions for EPS Producers

We supply high‑purity, pre‑blended pentane formulations engineered specifically for EPS applications:

• Standard blends: 80/20, 75/25, 70/30
• Custom ratios available
• ISO‑tank, IBC, or drum delivery
• Batch‑tested for boiling range, purity, and expansion performance

If your EPS line requires stable density, clean surface finish, and predictable expansion, our blends are designed to deliver consistent results.

• Isopentane CAS number and chemical properties
• Cyclopentane / Isopentane Blend (50–50%)
• High‑Efficiency, Low‑Emission Blowing Agents Are Transforming Modern Manufacturing — n‑Pentane Leads the Way
• n‑Pentane Market Insights and Buyer Opportunities
• Segmented Market Report: Pentane, Hexane, Heptane and Pentane Blends in Malaysia

This high-purity hydrocarbon blend—composed of 40% Isopentane and 60% Normal Pentane—is specifically formulated as a blowing agent for EPS and PU foam applications. It offers excellent volatility, controlled density, and minimal sulfur content, ensuring clean expansion and stable foam structure. The product is manufactured under strict quality protocols and verified by ASTM and gas chromatography methods.

Applications

• Expandable Polystyrene (EPS) foam production
• Polyurethane (PU) foam systems
• Insulation materials requiring low boiling point blowing agents

Advantages

• Consistent composition: 40% Isopentane / 60% Normalpentane ±2%
• Low total sulfur: ≤2.0 wt ppm
• Minimal non-volatile residue: ≤100 wt ppm
• Optimized density: 0.62 ± 0.01 g/cm³
• Verified by ASTM D-287, D-5453, D-1353, and D-1364 standards
• Excellent compatibility with EPS and PU formulations

Technical Specifications

Property	Method	Unit	Specification
C4 & Lighter	Gas Chromatography	wt ppm	40 ± 2
C6 & Heavier	Gas Chromatography	wt ppm	≤ 20
Saturated Gas	Gas Chromatography	wt ppm	≤ 100
Unsaturated Gas	Gas Chromatography	wt ppm	Balance
Non-Volatile Matter	ASTM D-1353	wt ppm	≤ 100
n-Pentane	Gas Chromatography	wt %	60 ± 2
Isopentane	Gas Chromatography	wt %	40 ± 2
Density (15.6°C)	ASTM D-287	g/cm³	0.62 ± 0.01
Total Sulfur	ASTM D-5453	wt ppm	≤ 2.0
Odor	ASTM D-1364	wt ppm	≤ 100
Chemical Formula	—	—	C5H10

Primary Keyphrase: Isopentane/Normalpentane Blowing Agent

Synonym Variants:

• Pentane Blend Blowing Agent
• Hydrocarbon Foam Expander
• EPS/PU Blowing Solution
• Volatile Organic Blowing Agent
• C5 Hydrocarbon Blend
• Foam Expansion Agent
• Pentane-Based Propellant
• Polyurethane Foam Expander
• Expandable Polystyrene Agent
• Low-Boiling Point Blowing Agent

High-Purity Pentane Blend (50% / 50%) — The Ideal Foaming Agent for Malaysia’s EPS, Panel & Refrigerator Industries

Product Overview

Our high-purity Pentane blend combines n-Pentane and Isopentane (50% / 50%), optimized for EPS, XPS, PU, and PIR foam applications.
With a bromine index <10, this formulation guarantees low olefin content, excellent stability, and clean processing for superior foam quality.

Specification	Typical Value
n-Pentane content	50%
Isopentane content	50%
Bromine index	<10 mg Br/100g
Purity	High
Moisture	≤50 ppm
Sulfur	≤1 ppm
Appearance	Clear, colorless liquid
Packaging	15.5 MT / ISO Tank (26m³)

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Key Advantages

✅ Balanced Volatility for Uniform Foaming
The equal ratio of n-Pentane and Isopentane delivers stable cell formation, optimal insulation, and reduced density variation in EPS and PU systems.

✅ Ultra-Low Bromine Index (<10)
Ensures high chemical purity, preventing side reactions, discoloration, or polymer degradation during foaming.

✅ Excellent Stability in Malaysia’s Climate
Performs reliably under tropical temperatures without phase separation or expansion issues.

✅ Eco-Friendly Alternative to HCFCs
Non-ozone-depleting, energy-efficient, and compliant with global environmental standards.

✅ Multi-Industry Application
Ideal for:

• EPS & XPS insulation blocks
• PU / PIR rigid foam for refrigerators & freezers
• Insulated sandwich panels for cold storage and construction
• Thermal packaging & cold-chain boxes

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Target Customers in Malaysia

1️⃣ EPS / XPS Manufacturers

• Polyfoam, Beepack, Insulpack, Styropack, and similar foam producers.

2️⃣ Sandwich Panel & PU System Houses

• Kingspan Insulation (Malaysia), K-Flex, JRD Insulation, U Panel Systems.

3️⃣ Refrigerator & Freezer Manufacturers

• Panasonic Malaysia, Sharp, Hisense, Midea, Haier, and OEM assemblers.

4️⃣ Cold Storage & Construction Insulation Contractors

• Companies involved in refrigerated warehouses, food logistics, and industrial buildings.

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Packaging & Logistics

• 15.5 MT / ISO Tank (26m³) — safe bulk shipment for industrial use
• Fully compliant with IMDG / UN 1265 (Pentanes)
• Equipped with nitrogen blanketing system for transport stability
• Optional drum packaging available for sampling and pilot runs

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Why Choose This Pentane Blend

• Balanced n-/Isopentane ratio for predictable performance
• Low impurity and low bromine index for premium foam quality
• Consistent supply and competitive pricing
• Trusted by insulation, EPS, and appliance manufacturers across Asia

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Conclusion

As Malaysia’s insulation, packaging, and appliance industries move toward eco-friendly and efficient foaming systems, this n-Pentane and Isopentane blend (50% / 50%) stands out for its purity, safety, and reliability.
From EPS foam blocks to refrigerator insulation panels, it ensures performance stability, consistent yield, and regulatory compliance — the perfect balance of quality and value.

As global demand for energy-efficient insulation materials continues to rise, Pentane-based blowing agents have become the preferred choice for manufacturers seeking high performance, environmental compliance, and cost efficiency.

We offer a full range of Cyclopentane, Isopentane, and n-Pentane blends designed to meet the diverse needs of the polyurethane (PU) and expanded polystyrene (EPS) foam industries.

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1. Cyclopentane / Isopentane 50/50 Blend

A balanced formulation combining excellent foam expansion with fast curing performance.

• Composition: 50% Cyclopentane, 50% Isopentane
• Boiling Range: 28–49°C
• Applications: PU foam blowing agent, solvent
• Advantages: Ideal for rigid insulation panels and energy-efficient foam systems

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2. Cyclopentane / n-Pentane 50/50 Blend

Engineered for high insulation performance and uniform cell structure in EPS and PU foams.

• Composition: 50% Cyclopentane, 50% n-Pentane
• Boiling Range: 36–49°C
• Applications: EPS & PU foam blowing agent
• Advantages: Enhanced compatibility with foam formulations and stable performance

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3. n-Pentane / Isopentane 80/20 Blend

Optimized for EPS foam production with excellent vaporization and flow characteristics.

• Composition: 80% n-Pentane, 20% Isopentane
• Boiling Range: 28–36°C
• Applications: EPS foam blowing agent, solvent
• Advantages: Cost-effective, high-purity hydrocarbon blend with consistent results

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4. n-Pentane / Isopentane 70/30 Blend

Delivers the right balance of volatility and foam density control for PS foam manufacturing.

• Composition: 70% n-Pentane, 30% Isopentane
• Boiling Range: 28–36°C
• Applications: PS foam blowing agent, solvent
• Advantages: Proven performance in thermal insulation and packaging foam production

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Why Choose Our Pentane Blends?

• High Purity & Consistency: Reliable performance in all industrial applications
• Eco-Friendly: Zero ODP and low GWP alternatives to traditional CFCs and HCFCs
• Global Supply Capability: Safe packaging and worldwide export
• Customized Formulations: Tailored Pentane ratios to meet specific process requirements

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Applications Across Industries

• Refrigeration & Insulation Foams (PU, PIR)
• Expanded & Extruded Polystyrene (EPS, XPS)
• Adhesives & Coatings
• Industrial Solvents

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Safety & Handling

All Pentane Blends are highly flammable (UN No. 1265) and must be stored tightly sealed in cool, ventilated areas away from ignition sources. Proper grounding, ventilation, and explosion-proof equipment are essential for safe operation.

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Conclusion

Whether you are producing PU insulation panels, EPS packaging foam, or high-performance adhesives, our Cyclopentane / Isopentane and n-Pentane blends deliver the purity, efficiency, and safety your process demands.

Learn More About Eco-Friendly Blowing Agents

For more insights on sustainable foam insulation materials and global blowing agent trends, explore industry resources such as Polyurethane Foam Association, PU Europe, and ChemicalSafetyFacts.org.

Discover how Cyclopentane, Isopentane, and n-Pentane blends are driving innovation in PU and EPS foam manufacturing, offering high performance, low environmental impact, and global compliance with modern insulation standards.

✅ Contact us today to learn more about tailored Pentane solutions for your application.

With the increasing global attention to environmental issues, the demand for environmentally friendly products in the Asia-Pacific region has also shown a rapid growth trend. Against this background, Junyuan Petroleum Group has successfully taken a leading position in the Asia-Pacific market with its environmentally friendly cyclopentane products.
As an environmentally friendly compound, the market demand for cyclopentane in the Asia-Pacific region continues to rise. It is mainly used as a foaming agent in home appliances such as refrigerators and freezers to replace substances such as CFC-11 that are harmful to the environment. In addition, cyclopentane is also widely used in the manufacture of products such as synthetic rubber, resins and rubber adhesives, and has broad application prospects.
The economic growth and improved living standards in the Asia-Pacific region have driven the growth of demand for products such as refrigeration and air-conditioning systems. The demand for environmentally friendly compounds such as cyclopentane has also increased. Junyuan Petroleum Group has successfully met this market demand with its advantages in product quality, independent innovation and market cooperation.

Junyuan Petroleum Group’s product line covers a variety of petrochemical products, including cyclopentane and other alkane series. Its product quality is stable and meets international standards, and has won wide market recognition. The group focuses on independent innovation and scientific research investment, uses new technologies to transform traditional industries, and achieves rapid development. At the same time, Junyuan Petroleum Group has established cooperative relations with many well-known domestic and foreign companies, and its products are sold at home and abroad, providing strong support for its leading position in the market.
Industry experts said that with the continuous improvement of environmental awareness and the continuous advancement of environmental protection policies, environmentally friendly products will become the mainstream of the future market. Junyuan Petroleum Group has great development potential in the Asia-Pacific market with its environmentally friendly cyclopentane products. In the future, the Group will continue to increase its R&D investment and market expansion efforts, promote the application and development of environmentally friendly products, and make greater contributions to the sustainable development of the Asia-Pacific region.

Many manufacturers will be using a new, more environmentally friendly insulation material, called cyclopentane, in the manufacture of select refrigerators and freezers. Cyclopentane is a blowing agent for the polyurethane foams that are used to insulate refrigerators and freezers. Unlike some other chemicals used to insulate refrigerators, cyclopentane does not contain hydro-fluorocarbons (HFCs). Using cyclopentane results in significant reductions in equivalent CO₂ emissions. The most common foam-blowing agents currently used in the U.S. are R134a and R245fa. These industry-standard insulations can have a global warming potential (GWP) as high as 1300 (134a) and 950 (245a). In contrast, the foam-blowing agent cyclopentane has a GWP of approximately 10. When it comes to GWPs, the lower the number is, the better it is for the environment, so cyclopentane is clearly the more environmentally friendly choice. Cyclopentane increases the efficiency of the insulation foam by approximately 4 percent over the R134a foam currently used in most refrigeration products. Cyclopentane has been very popular as a blowing agent in Europe since the early 1990s, but the cost of retrofitting existing production facilities and the lack of U.S. regulations restricting the use of HFCs has delayed implementation in the U.S. However, there are other manufacturers currently selling refrigerators in the U.S. that use cyclopentane. Compared to other insulating foams, cyclopentane is competitively priced and relatively easy to produce. Like many gases, in its pure form, cyclopentane is a highly evaporative and flammable material. However once foamed, the unit is no more hazardous than a unit foamed with other blowing agents. As with any of our manufacturing processes, we’ve integrated a wide variety of redundant engineering and operational safeguards. To learn more about cyclopentane, click here.

 Common questions about cyclopentane

Q: What is this new material being used in the foam insulation?
A: The new material is called cyclopentane, a highly evaporative gas that is used to apply the foam insulations in refrigeration units. 

Q: What is cyclopentane?
A: Cyclopentane is a blowing agent for the polyurethane foams that are used to insulate refrigerators and freezers. 

Q: What are the benefits of using cyclopentane instead of other materials?
A: From an environmental perspective, unlike some other chemicals used to insulate refrigerators, cyclopentane does not contain hydro-fluorocarbons (HFCs). Using cyclopentane results in significant reductions in equivalent CO₂ emissions. 

Q: What foam-blowing agents are most commonly used in the U.S.? How is cyclopentane different?
A: The most common foam-blowing agents in the U.S. right now are R134a and R245fa. These two industry-standard insulations can have a global warming potential (GWP) as high as 1300 (134a) and 950 (245a). Comparatively, the foam-blowing agent cyclopentane has a GWP of approximately 10. When it comes to GWPs, the lower the number is, the less adverse impact on the environment, so cyclopentane is clearly a better choice. 

Q: Are there significant insulating advantages, as well?
A: Yes, cyclopentane is approximately 4 percent more efficient than the R134a foam we currently use in most of our products. 

Q: Do other refrigerators available in the U.S. market use cyclopentane?
A: There are other manufacturers currently selling refrigerators in the U.S. that use cyclopentane. 

Q: Why hasn’t cyclopentane caught on in the United States?
A: It has been very popular as a blowing agent in Europe since the early 1990s, but the cost of retrofitting existing production facilities and the lack of U.S. regulations restricting the use of HFC’s has delayed implementation in the U.S. 

Q: Is it more expensive than other insulating materials?
A: It is competitively priced and relatively easy to produce. 

Q: Is it dangerous?
A: Like many gases, in its pure form, cyclopentane is a highly evaporative and flammable material. However once foamed, the unit is no more hazardous than a unit foamed with other blowing agents. As with any of our manufacturing processes, we’ve integrated a wide variety of redundant engineering and operational safeguards.

The difference between EPS fire resistance grades A, B, and B1:

1. Fire resistance coefficient: Class A is non combustible; Level B is further divided into three levels, with B1, B2, and B3 having different levels of combustion.
2. Flammability: Class A has zero flammability;, B1 is flame retardant, B2 is flammable, and B3 is flammable.
   At present, the common A-grade products in the market include phenolic aldehyde, rock wool, insulation mortar, foam ceramics, foam glass, and foam concrete. At present, the most advantageous A-grade material is foamed concrete, also known as foamed cement.
   EPS polystyrene board itself is a flammable material, so it is not a fireproof material in terms of fire rating. So it’s not at all A-level or B1 level. The fire resistance rating of polystyrene boards on the market is only B2 (flammable) and B3 (flammable).
   Extended Information:
   EPS physical and mechanical properties:
3. Density
   The density of EPS is determined by the expansion ratio of polystyrene particles during the forming stage, which is generally between 10 and 45kg/m3. As EPS used in engineering, its apparent density is generally between 15 and 30kg/m3.
   At present, the density of EPS used as lightweight filling material in road engineering is 20kg/m3, which is 1% to 2% of that of ordinary road filling material. Density is an important indicator of EPS, and its mechanical properties are almost directly proportional to its density.
4. Deformation characteristics
   When the confining pressure exceeds 60KPa, the yield strength significantly decreases, which is clearly different from the variation law of the soil. When axial strain ε When a ≤ 5%, regardless of the confining pressure, the volumetric strain ε V is close to axial strain ε a. The lateral deformation of EPS is small, which means the Poisson’s ratio is small.
   To minimize post construction settlement, after laying the EPS material layer, fill 1.2m of soil on it for preloading. The average compressive settlement of the EPS material layer is 32mm, and it can be calculated that the elastic modulus of EPS is 2.4MPa, and the EPS material is still in the elastic deformation stage.
5. Self-reliance
   The self-sustaining nature of EPS is very beneficial for the stability of high slopes. Due to the small lateral pressure generated by the vertical compression of EPS, the use of EPS as filling material for the roadbed at the bridge head can greatly reduce the soil pressure behind the abutment, which is very beneficial for the stability of the abutment.
   The friction coefficient f between EPS block and sand is 0.58 (dense)~0.46 (loose) for dry sand and 0.52 (dense)~0.25 (loose) for wet sand; The range of f between EPS blocks is between 0.6 and 0.7.
6. Water and temperature characteristics
   The closed cavity structure of EPS determines its good insulation performance. Its biggest characteristic when used as insulation material is its extremely low thermal conductivity, with various specifications of EPS boards having thermal conductivity ranging from 0.024W/m.K to 0.041W/m.K. EPS is a thermoplastic resin that should be used below 70 ℃ to avoid thermal deformation and strength reduction.
   Simultaneously utilizing this feature, electric heating wire processing can be used. Flame retardants can be added in production to form flame retardant EPS. Flame retardant EPS extinguishes itself within 3 seconds after leaving the ignition source. Due to the much lower bulk density of EPS compared to soil, the 1% to 10% increase in bulk density caused by water absorption can have negligible impact on engineering.
7. Durability
   EPS has stable chemical properties in water and soil, and cannot be decomposed by microorganisms; The cavity structure of EPS also makes water infiltration extremely slow; If exposed to ultraviolet radiation for a long time, the surface of EPS will change from white to yellow, and the material will appear brittle to some extent; EPS has stable properties in most solvents, but can be dissolved in organic solvents such as gasoline, diesel, kerosene, toluene, acetone, etc. This indicates that EPS fillers require a good protective layer.
   
   Reference Source: JUNYUAN PETROLEUM GROUP – EPS Blowing Agent Department (Folystyrene Foam)

Expandable polystyrene (EPS)

Revolutionary patented polystyrene production method

Expandable polystyrene (EPS) consists of polystyrene micro-pellets or beads containing a blowing agent and other additives for foaming. We have developed a continuous production process in which the blowing agent is directly injected into the melt, combined with subsequent underwater pelletization.

Commercial EPS is manufactured with the addition of a blowing agent, typically a chlorinated hydrocarbon or a low-boiling petroleum-derived agent with the presence of pentane. These substances are highly flammable; by reducing the amount of flame retardant due to the addition of gypsum, they ignited during the flame propagation test, increasing the burn rate of the GPS.

Main benefits

• The patented EPS process is economical, compact, and easy to operate
• Continuous process for consistent product quality
• Dispersing a wide range of additives and pigments is possible
• Minimized waste production
• Reduction of wastewater and process water
• Recycling possibility for waste EPS pellets/beads/foam
• Process allows developing innovative applications

Main applications

• Expandable Polystyrene

EPS Panel

The self-extinguishing, fire-retardant EPS Panel foam is manufactured from 100% virgin bead and oven-cured after manufacture to ensure the resulting blocks are completely dry and free from all residual pentane.

EPS Panel is a lightweight, CFC-free, non-brittle, closed cell insulator with more consistent thermal performance over time. It has a high dimensional stability and low water vapor transmission.

A special chemical coated to the Expanded Polystyrene beads (raw material) distinguished it from standard/common EPS Panel. Fire-Retardant EPS Panel is a self-extinguishing, non-combustible material.

Fire-retardant EPS Panel with a density of 15 kg/m3 is used for clean rooms, food processing facilities and modular buildings, while the 20 kg/m3 is used for industrial and commercial cold storage.

Core

Width (cover mm)
Thickness (mm)
Length
Exterior Facing Skin
Internal Facing Skin
Standard Colors
Joint System
Finishes
Type of SkinEPS
(Expanded Polystyrene)
1,160
50, 75, 100, 125, 150, 200, 250
Up to 12 meters
0.5mm, 0.6mm G300 CRP Steel
0.5mm, 0.6mm G300 CRP Steel
Off White
Slip Joint
Plain, Ribbed, Diamond
Anti Bacterial (AB)
Food Grade (FG)
Xterior Roof and Wall (XRW)

Features and Advantages

• Fire retardant
• Meets safety requirements
• Energy saving
• Longer lifetime
• Resistant to termites and rodents
• Customized design
• Easy to install saving cost of installation time
• High performance on insulated panel